ES-9582 Rev.7
TC10NM
Temperature Controller TC10 Series
TEMPERATURE CONTROLLER
(Modbus, 5 digit, LED display type, size 48 x 96 mm)
Functions & Features
• One PID controller
• Universal input x 1 point, control output x 4 points, discrete input x 2 points, clamp-on current sensor input x 1 point
• Universal input configurable to T/C, RTD, DC current or voltage independently
• Discrete inputs usable to switch PID bank or operation mode
• Control outputs configurable to MV, PV or alarm
• Clamp-on current sensor input enables to detect heater wire break or over current
• Auto-tuning function
MODEL: TC10NM–[1]–M2
ORDERING INFORMATION
• Code number: TC10NM-[1]-M2
Specify a code from below for [1].
(e.g. TC10NM-A1-M2)
[1] CONTROL OUTPUT
A
: 0 – 20 mA DC (Load resistance 500 Ω max.)
Open collector 2 points
V
: 0 – 10 V DC (Load resistance 2 kΩ max.)
Open collector 2 points
P
: 12 V pulse (Load resistance 600 Ω max.)
Open collector 2 points
R:
Relay 2 points
Open collector 2 points
A1
: 0 – 20 mA DC (Load resistance 500 Ω max.)
Auxiliary relay 2 points
V1
: 0 – 10 V DC (Load resistance 2 kΩ max.)
Auxiliary relay 2 points
P1
: 12 V pulse (Load resistance 600 Ω max.)
Auxiliary relay 2 points
R1:
Relay 2 points
Auxiliary relay 2 points
POWER INPUT
AC Power
M2
: 100 – 240 V AC (Operational voltage range 85 – 264 V,
47 – 66 Hz)
RELATED PRODUCTS
• PC Configurator cable (model: MCN-CON or COP-US)
• PC configurator software (model: TC10CFG)
Downloadable at our web site.
• Clamp-on current sensor (model: CLSE)
(Used for detecting the heater wire break)
GENERAL SPECIFICATIONS
Construction
: Panel flush mounting
Degree of protection
: IP65; applicable to the front panel of the unit with single mounting according to the specified panel cutout
Configuration jack
: 2.5 dia. miniature jack connector;
RS-232-C level (bottom of the unit)
Connection:
M3 separable screw terminal (torque 0.5 N·m)
Solderless terminal
: Refer to the drawing at the end of the section.
Recommended manufacturer
: Japan Solderless Terminal MFG.Co.Ltd, Nichifu Co.,ltd
Applicable wire size
: 0.25 to 1.65 mm
2
(AWG 22 to 16)
Screw terminal
: Nickel-plated steel
Housing material
: Flame-resistant resin (gray)
Isolation
: Pv1 to CT1 to Di1 or Di2 to Mv1 to Mv2 to Do1 or Do2 to Modbus to power
CT Input waveform
RMS sensing
: Up to 15 % of 3rd harmonic content
Control mode
: Standard PID, heating and cooling control (ON/OFF, PID)
・
Proportional band (P)
: 0.1 to 3200.0 (temperature unit)
・
Integral time (I)
: 0 to 3999 sec.
・
Derivative time (D)
: 0.0 to 999.9 sec.
Auto-tuning
: Limit cycle method
Alarm
: Deviation high & low, absolute high & low, etc.
Sampling cycle
: 100 msec.
Control cycle
: 1.0 to 99.9 sec.
(100 msec. fixed for Mv output 0 - 20 mA DC
and 0 - 10 V DC)
Mv output range
: -5 - +105 % for output scale
Parameters
: Stored in
non-volatile memory; w
rite/erase cycle endurance: less than 1 000 000
Parameter setting
: With front panel operation buttons or PC configurator software (model: TC10CFG)
• Universal input
• Burnout on/off
• Control output
• Bank
• Event input
• CT input
• Auto-tuning
Refer to the instruction manual for detail.
■Recommended solderless terminal
MODBUS COMMUNICATION
Communication
: Half-duplex, asynchronous, no procedure
Standard
: Conforms to TIA/EIA-485-A
Transmission distance
: 500 meters max.
Transmission media
: Shielded twisted-pair cable
(CPEV-S 0.9 dia.)
Node address
: 1 to 247
Data mode
: RTU (Binary)
Parity
: None, even or odd
Baud rate
: 4800, 9600, 19.2 k, 38.4 k, 57.6 k (bps)
Stop bit
: 1 or 2
Node address, parity, baud rate setting
: With front panel operation buttons or PC configurator software (model: TC10CFG)
Terminating resistor
: Built-in (Enable by shorting between pin 3 and 4)
DISPLAY
PV display
:
5 digits 7-segment green LED, 10.2 mm (.40”) height
SP display
: 5 digits 7-segment red LED, 8.2 mm (.32”) height, switchable to MV display
Display range
: -32000 to 32000
Decimal point position
: 10
–1
to 10
–4
or none
Zero indication
: Higher-digit zeros are suppressed
Loop status indicators
Bank1: Green LED turns on when bank 1 chosen
Bank2: Green LED turns on when bank 2 chosen
Bank3: Green LED turns on when bank 3 chosen
Bank4: Green LED turns on when bank 4 chosen
Alarm1: Red LED turns on at alarm 1
Alarm2: Red LED turns on at alarm 2
Alarm3: Red LED turns on at alarm 3
Alarm4: Red LED turns on while setting is saving to the non-volatile memory
Run: Green LED turns on while loop is in operation
Man: Green LED turns on during manual mode
Local: Unused, off
AT: Green LED turns on during auto-tuning
Out1: Green LED turns on when Mv1 output
Out2: Green LED turns on when Mv2 output
Engineering unit indication
: Sticker label attached
DC, AC, mV, V, kV, μA, mA, A, kA, mW, W,
kW, var, kvar, Mvar, VA, Hz, Ω, kΩ, MΩ,
cm, mm, m, m/sec, mm/min, cm/min, m/min,
m/h, m/s
2
, inch, ℓ, ℓ/s, ℓ/min, ℓ/h, m
3
, m
3
/sec,
m
3
/min, m
3
/h, Nm
3
/h, N·m, N/m
2
, g, kg, kg/h,
N, kN, Pa, kPa, MPa, t, t/h, ℃, °F, %RH, J,
kJ, MJ, rpm, sec, min, min
-1
, pH, %, ppm, etc.
INPUT SPECIFICATIONS
■
Universal input (Pv1)
For type and range configuration, refer to the instruction
manual.
・DC Current
:
Input range
: 0 - 20 mA DC
Input resistance
: 49.9 Ω resistor incorporated
•
DC voltage input
Input resistance:
≥ 10 kΩ (-1000 to +1000 mV DC)
Input resistance:
≥ 1 MΩ (-10 to +10 V DC)
•
Thermocouple
Input resistance
: ≥ 10 kΩ
Input range
: Refer to the table 1
Burnout sensing
: ≤ 4 μA
Conformance range
: Refer to the table 1
•
RTD (2-wire or 3-wire)
Excitation
: ≤ 0.33 mA
Input range
: Refer to the table 1
Allowable leadwire resistance
: 20 Ω per wire
•
Resistor (2-wire or 3-wire)
Excitation
: ≤ 0.33 mA
Input range
: 0 - 4000 Ω
Allowable leadwire resistance
: 20 Ω per wire
•
Potentiometer
Excitation
: ≤ 0.33 mA
Input range
: 0 to 4000 Ω
Allowable leadwire resistance
: 20 Ω per wire
■
Clamp-on current sensor (CT1)
(Sensor model No.: AC input)
CLSE-R5
: 0 – 5 A
CLSE-05
: 0 – 50 A
CLSE-10
: 0 – 100 A
CLSE-20
: 0 – 200 A
CLSE-40
: 0 – 400 A
CLSE-60
: 0 – 600 A
Frequency
: 50 / 60 Hz (45 - 65 Hz)
Max. working voltage
: 480 V AC (primary side)
Overload capacity
:
CLSE-R5
: 10 A continuous, x40 (1 sec.)
CLSE-05
: 60 A continuous, x40 (1 sec.)
CLSE-10
: 120 A continuous, x40 (1 sec.)
CLSE-20
: 240 A continuous, x40 (1 sec.)
CLSE-40
: 480 A continuous, x40 (1 sec.)
CLSE-60
: 720 A continuous, x40 (1 sec.)
Operational range
CLSE-R5: ≤ 5 A
CLSE-05: ≤ 50 A
CLSE-10: ≤ 100 A
CLSE-20: ≤ 200 A
CLSE-40: ≤ 400 A
CLSE-60: ≤ 600 A
Caution 1: The output values may vary depending on the accuracy of engagement at the clamp connection.
Caution 2: The sensor’s mechanical construction may cause it to generate resonance sound. However, it does not affect the perfomance of the sensor.
■
Discrete Input (Di1, Di2)
Contact rating: 3.3 V @ 0.33 mA
Detection levels:
≤ 1.6 kΩ / 0.5 V at close
≥ 30 kΩ / 2.5 V at open
OUTPUT SPECIFICATIONS
Four control outputs are configurable to Mv, Ao or Do.
■
Control Output (Mv1, Mv2)
Specify one type of output with the code number from 4 types shown below.
•
DC Current
: 0 – 20 mA DC
Operational range
: 0 – 23 mA DC
Load resistance
: ≤ 500 Ω
•
DC Voltage
: 0 – 10 V DC
Operational range
: 0 – 11.5 V DC
Load resistance
: ≥ 2 kΩ
•
12
V Voltage pulse
Maximum frequency
: 1 Hz
Minimum pulse width
: 1 msec.
Hi level
: 12 V ±15 %
Lo level
: ≤ 0.5 V
Load resistance
: 600 Ω min.
• Relay output
Output type:
N.O. or make contact
Rating:
250 V AC @ 3 A (cos ø = 1)
30 V DC @ 5 A (resistive load)
Maximum switching voltage
(Note)
: 380 V AC or 125 V DC
Max. switching power
(Note)
: 750 VA (AC) or 150 W (DC) (resistive load)
Minimum load
: 5 V DC @ 10 mA
Mechanical life
: 2 × 10
7
cycles (300 cycles / minute)
ON delay:
≤ 10 msec.
OFF delay
: ≤ 10 msec.
When driving an inductive load, external protection is recommended.
(Note): The value indicate capacity of output relay in equipment.
Use within relay rating for EU.
■
Control Output (Do1, Do2)
Specify one type of output with the code number from 2 types shown below.
• Open collector
Maximum frequency
: 1 Hz
Minimum pulse width
: 1 msec.
Output rating
: 50 V DC @ 100 mA (resistive load)
Saturation voltage
: 0.5 V DC
• Auxiliary relay output
Output type:
N.O. or make contact 2 points
Common:
2 points per common (1 terminal)
Rating:
125 V AC @ 0.4 A (cos ø = 1)
30 V DC @ 1 A (resistive load)
Maximum switching voltage
(Note)
: 250 V AC or 220 V DC
Max. switching power
(Note)
: 50 VA (AC) or 30 W (DC)
Minimum load
: 5 V DC @ 1 mA
Mechanical life
: 2 × 10
7
cycles (300 cycles / minute)
ON delay:
≤ 10 msec.
OFF delay
: ≤ 10 msec.
When driving an inductive load, external protection is recommended.
(Note): The value indicate capacity of output relay in equipment.
Use within relay rating for EU.
INSTALLATION
Power Consumption
•
AC
:
Approx. 6 VA at 100 V
Approx. 7 VA at 200 V
Approx. 8 VA at 240 V
Operating temperature
: -10 to +55°C (14 to 131°F)
Operating humidity
: 5 to 90 %RH (non-condensing)
Atmosphere
: No corrosive gas or heavy dust
Mounting
: Panel flush mounting
Weight
: 300 g (0.66 lb)
PERFORMANCE in percentage of span
Accuracy
• Pv1
: Refer to "Input type, range & conversion accuracy" section.
• CT1
: ±2 % (sensor error margin not included)
• Mv1 or Mv2
:
±0.5 %
Cold junction compensation error (thermocouple input)
:
±2.0°C at -10 – +55°C (±3.6°F at 14 – 131°F)
CJC sensor is adjacently attached to the input terminals.
Temp. coefficient
• Pv1
: ±0.03 %/°C (± 0.02 %/°F)
•
CT1
: ±0.03 %/°C (± 0.02 %/°F)
Response time
•
CT1
: ≤ 2 sec. (0 – 90 %)
•
Mv1 or Mv2
: ≤ 1 sec. (0 – 90 %, DC output)
Burnout response (thermocouple, RTD, resistor, potentiometer input)
: ≤ 10 sec.
Insulation resistance
: ≥ 100 MΩ with 500 V DC
Dielectric strength
: 2000 V AC @1 minute (Pv1 to CT1 to Di1 or Di2 to Mv1 to Mv2 to Do1 or Do2 to Modbus to power to ground)
STANDARDS & APPROVALS
EU conformity
:
EMC Directive
EMI EN 61000-6-4
EMS EN 61000-6-2
Low Voltage Directive
EN 61010-1
Installation Category II
Pollution Degree 2
Input or output or Modbus to power – Reinforced insulation (300 V)
Input to output to Modbus – Basic insulation (300 V)
RoHS Directive
INPUT TYPE, RANGE & CONVERSION ACCURACY
EXTERNAL VIEW
COMMUNICATION CABLE CONNECTIONS
EXTERNAL DIMENSIONS & TERMINAL ASSIGNMENTS unit: mm [inch]
SCHEMATIC CIRCUITRY & CONNECTION DIAGRAM