ES-9584 Rev.0
TC10CM
Temperature Controller TC10 Series
TEMPERATURE CONTROLLER
(Modbus, 4 digit, LED display type, size 48 x 48 mm)
Functions & Features
• One PID controller
• Universal input x 1 point, control output x 4 points, clamp-on current sensor input x 1 point
• Universal input configurable to T/C, RTD, DC current or voltage independently
• Control outputs configurable to MV, PV or alarm
• Clamp-on current sensor input enables to detect heater wire break or over current
• Auto-tuning function
MODEL: TC10CM–[1]–M2
ORDERING INFORMATION
• Code number: TC10CM-[1]-M2
Specify a code from below for [1].
(e.g. TC10CM-A-M2)
[1] CONTROL OUTPUT
A
: 0 – 20 mA DC (Load resistance 500 Ω max.)
Open collector 2 points
V
: 0 – 10 V DC (Load resistance 2 kΩ min.)
Open collector 2 points
P
: 12 V pulse (Load resistance 600 Ω min.)
Open collector 2 points
POWER INPUT
AC Power
M2
: 100 – 240 V AC (Operational voltage range 85 – 264 V,
47 – 66 Hz)
RELATED PRODUCTS
• PC Configurator cable (model: COP-US)
• PC configurator software (model: TC10CFG)
Downloadable at our web site.
• Clamp-on current sensor (model: CLSE)
(Used for detecting the heater wire break)
GENERAL SPECIFICATIONS
Construction
: Panel flush mounting
Degree of protection
: IP66; applicable to the front of the panel meter mounted according to the specified panel cutout
Configuration jack
: 2.5 dia. miniature jack connector;
RS-232-C level (bottom of the unit)
Connection:
Tension clamp terminal (Separable, 8 pin × 2)
(Terminal 9 to 16: 8 pin front twin connection)
Applicable wire size:
0.2 to 1.5 mm
2
, stripped length 10 mm
Housing material
: Flame-resistant resin (gray)
Isolation
: Pv1 to CT1 (clamp-on current sensor) to Mv1 or Mv2 to Do1 or Do2 to Modbus to power
CT Input waveform
RMS sensing
: Up to 15 % of 3rd harmonic content
Control mode
: Standard PID, heating and cooling control (ON/OFF, PID)
・
Proportional band (P)
: 0.1 to 999.9 (temperature unit)
・
Integral time (I)
: 0 to 3999 sec.
・
Derivative time (D)
: 0.0 to 999.9 sec.
Auto-tuning
: Limit cycle method
Alarm
: Deviation high & low, absolute high & low, etc.
Sampling cycle
: 100 msec.
Control cycle
: 1.0 to 99.9 sec.
(100 msec. fixed for Mv output 0 - 20 mA DC
and 0 - 10 V DC)
Mv output range
: -5 - +105 % for output scale
Parameters
: Stored in
non-volatile memory; w
rite/erase cycle endurance: less than 1 000 000
Parameter setting
: With front panel operation buttons or PC configurator software (model: TC10CFG)
• Universal input
• Burnout on/off
• Control output
• Loop
• Bank
• CT input
• Auto-tuning
Refer to the instruction manual for detail.
MODBUS COMMUNICATION
Communication
: Half-duplex, asynchronous, no procedure
Standard
: Conforms to TIA/EIA-485-A
Transmission distance
: 500 meters max.
Transmission media
: Shielded twisted-pair cable
(CPEV-S 0.9 dia.)
Node address
: 1 to 247
Data mode
: RTU (Binary)
Parity
: None, even or odd
Baud rate
: 4800, 9600, 19.2 k, 38.4 k, 57.6 k (bps)
Stop bit
: 1 or 2
Node address, parity, baud rate setting
: With front panel operation buttons or PC configurator software (model: TC10CFG)
Terminating resistor
: When using attached terminating resistor (110Ω), install between terminal 15 and 16.
DISPLAY
PV display
:
4 digits 7-segment green LED, 10 mm (.40”) height
SP display
: 4 digits 7-segment red LED, 10 mm (.40”) height, switchable to MV display
Display range
: -1999 to 9999
Decimal point position
: 10
–1
to 10
–3
or none
Zero indication
: Higher-digit zeros are suppressed
Loop status indicators
Run: Green LED turns on while loop is in operation
Man: Green LED turns on during manual mode
AT: Green LED turns on during auto-tuning
Alarm: Red LED turns on when alarm is occurring
SP: Red LED turns on when selecting SP
MV: Red LED turns on when selecting MV
Engineering unit indication
: Sticker label attached
DC, AC, mV, V, kV, μA, mA, A, kA, mW, W,
kW, var, kvar, Mvar, VA, Hz, Ω, kΩ, MΩ,
cm, mm, m, m/sec, mm/min, cm/min, m/min,
m/h, m/s
2
, inch, ℓ, ℓ/s, ℓ/min, ℓ/h, m
3
, m
3
/sec,
m
3
/min, m
3
/h, Nm
3
/h, N·m, N/m
2
, g, kg, kg/h,
N, kN, Pa, kPa, MPa, t, t/h, ℃, °F, %RH, J,
kJ, MJ, rpm, sec, min, min
-1
, pH, %, ppm, etc.
INPUT SPECIFICATIONS
■
Universal input (Pv1)
For type and range configuration, refer to the instruction
manual.
・DC Current
:
Input range
: 0 - 20 mA DC
Input resistance
: 49.9 Ω resistor incorporated
•
DC voltage input
Input resistance:
≥ 10 kΩ (-1000 to +1000 mV DC)
Input resistance:
≥ 1 MΩ (-10 to +10 V DC)
•
Thermocouple
Input resistance
: ≥ 10 kΩ
Input range
: Refer to the table 1
Burnout sensing
: ≤ 4 μA
Conformance range
: Refer to the table 1
•
RTD (2-wire or 3-wire)
Excitation
: ≤ 0.33 mA
Input range
: Refer to the table 1
Allowable leadwire resistance
: 20 Ω per wire
•
Resistor (2-wire or 3-wire)
Excitation
: ≤ 0.33 mA
Input range
: 0 - 4000 Ω
Allowable leadwire resistance
: 20 Ω per wire
•
Potentiometer
Excitation
: ≤ 0.33 mA
Input range
: 0 to 4000 Ω
Allowable leadwire resistance
: 20 Ω per wire
■
Clamp-on current sensor (CT1)
(Sensor model No.: AC input)
CLSE-R5
: 0 – 5 A
CLSE-05
: 0 – 50 A
CLSE-10
: 0 – 100 A
CLSE-20
: 0 – 200 A
CLSE-40
: 0 – 400 A
CLSE-60
: 0 – 600 A
Frequency
: 50 / 60 Hz (45 - 65 Hz)
Max. working voltage
: 480 V AC (primary side)
Overload capacity
:
CLSE-R5
: 10 A continuous, x40 (1 sec.)
CLSE-05
: 60 A continuous, x40 (1 sec.)
CLSE-10
: 120 A continuous, x40 (1 sec.)
CLSE-20
: 240 A continuous, x40 (1 sec.)
CLSE-40
: 480 A continuous, x40 (1 sec.)
CLSE-60
: 720 A continuous, x40 (1 sec.)
Operational range
CLSE-R5:
≤ 5 A
CLSE-05:
≤ 50 A
CLSE-10:
≤ 100 A
CLSE-20:
≤ 200 A
CLSE-40:
≤ 400 A
CLSE-60:
≤ 600 A
Caution 1: The output values may vary depending on the accuracy of engagement at the clamp connection.
Caution 2: The sensor’s mechanical construction may cause it to generate resonance sound. However, it does not affect the perfomance of the sensor.
OUTPUT SPECIFICATIONS
Four control outputs are configurable to Mv, Ao or Do.
■
Control Output (Mv1, Mv2)
Specify one type of output with the code number from 4 types shown below.
•
DC Current
: 0 – 20 mA DC
Operational range
: 0 – 23 mA DC
Load resistance
: ≤ 500 Ω
•
DC Voltage
: 0 – 10 V DC
Operational range
: 0 – 11.5 V DC
Load resistance
: ≥ 2 kΩ
•
12
V Voltage pulse
Maximum frequency
: 1 Hz
Minimum pulse width
: 1 msec.
Hi level
: 12 V ±15 %
Lo level
: ≤ 0.5 V
Load resistance
: 600 Ω min.
■
Control Output (Do1, Do2)
• Open collector
Maximum frequency
: 1 Hz
Minimum pulse width
: 1 msec.
Output rating
: 50 V DC @ 100 mA (resistive load)
Saturation voltage
: 0.5 V DC
INSTALLATION
Power Consumption
•
AC
:
Approx. 4.5 VA at 100 V
Approx. 5.5 VA at 200 V
Approx. 6.5 VA at 240 V
Operating temperature
: -10 to +55°C (14 to 131°F)
Operating humidity
: 30 to 90 %RH (non-condensing)
Atmosphere
: No corrosive gas or heavy dust
Mounting
: Panel flush mounting
Weight
: 200 g (0.44 lb)
PERFORMANCE in percentage of span
Accuracy
• Pv1
: Refer to "Input type, range & conversion accuracy" section.
• CT1
: ±2 % (sensor error margin not included)
• Mv1 or Mv2
:
±0.5 %
Cold junction compensation error (thermocouple input)
:
±2.0°C at -10 – +55°C (±3.6°F at 14 – 131°F)
CJC sensor is adjacently attached to the input terminals.
Temp. coefficient
• Pv1
: ±0.03 %/°C (± 0.02 %/°F)
•
CT1
: ±0.03 %/°C (± 0.02 %/°F)
Response time
•
CT1
: ≤ 2 sec. (0 – 90 %)
•
Mv1 or Mv2
: ≤ 1 sec. (0 – 90 %, DC output)
Burnout response (thermocouple, RTD, resistor, potentiometer input)
: ≤ 10 sec.
Insulation resistance
: ≥ 100 MΩ with 500 V DC
Dielectric strength
: 1500 V AC @1 minute (Pv1 to CT1 to Mv1 or Mv2 to Do1 or Do2 to Modbus)
2000 V AC @1 minute (Input or output or Modbus to power to ground)
STANDARDS & APPROVALS
EU conformity
:
EMC Directive
EMI EN 61000-6-4
EMS EN 61000-6-2
Low Voltage Directive
EN 61010-1
Installation Category II
Pollution Degree 2
Input or output or Modbus to power – Reinforced insulation (300 V)
Input to output to Modbus – Basic insulation (300 V)
RoHS Directive
INPUT TYPE, RANGE & CONVERSION ACCURACY
EXTERNAL VIEW
MODBUS WIRING CONNECTION
CONNECTION DIAGRAMS
EXTERNAL DIMENSIONS & TERMINAL ASSIGNMENTS unit: mm [inch]
SCHEMATIC CIRCUITRY & CONNECTION DIAGRAM